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| © AIMCO, 2010 |
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| UET Series Torque Analyzer
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Quick Start Guide: |
When unpacking the UET Series tester ensure that you have all six components.
- UET Series Instrument (as pictured)
- Rundown Fixture (Joint simulator)
- Power bit to engage bolt in Rundown fixture
- Security Key
- AC Power & Battery Charger
- Operations Manual
  
Please read manual prior to using
- Insert key into center I/O (as pictured)
- If using a power tool insert Rundown fixture into female square of
transducer, if using a manual torque tool insert bit adapter directly into
transducer female square.
- Push the "On" button (the white circle with a white dot)
- Using the "PGM" button select L.O. to "OFF" (Press
enter after selection)
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The unit will default and only be active in the first
direction used (CW or CCW); to use in the other
direction simply press the “On” button to re-zero the
instrument and re-initialize zero - Using the "PGM" button select Filt (for Pulse tools &
Click wrenches at least 1000; for all other tools 500 is sufficient) (Press
enter after selection)
- Using the "MDE" button select torque mode (Pk,1stPk or Track)
-Pk is for Power tools, Dial wrenches and Preset torque limiting tools,
1st Pk is for Click type tools-
- Using the "ENG" button select the desired engineering unit
(IN LB, IN OZ, Kgf m, KgfCm, gfCm, cNm, Nm and FTLB)
- Using the "A/C" button select time for AutoClr or turn off
(this automatically clears the display after selected time) (Press enter
after selection)
- If not using AutoClr press the "CLR" button to clear display
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Introduction: |
Thank you for purchasing the UET Series torque testers
from AIMCO. We sincerely appreciate your business.
AIMCO is proud to include these instruments in our torque measurement
systems product group as part of an ongoing pursuit of product excellence
and total customer satisfaction.
The AIMCO Universal Electronic Tester is designed
specifically for the requirements of today's
production facilities. Small, portable,
accurate, durable, and most importantly, this tester
is very easy to use.
Please read through this manual prior to using your
tester and if you have any questions, please call
us at: (800) 852-1368 for Customer Service.
Features
- Keylock security
- RS-232 data output
- Simple one button operation
- Dedicated, integrated transducer in horizontal or vertical configurations
Clockwise and Counterclockwise Operation:
The AIMCO Universal Electronic Tester is capable of operating in both the
clockwise and counterclockwise directions. Please Note - if a unit
is not calibrated in the counterclockwise direction, it will not function
in the counterclockwise direction, and the "OVERLOAD" flag will
appear.
Please Note - when working in Peak or First Peak modes, the default
direction (CW/CCW) is set by the first torque measurement. To change direction,
the unit must be zeroed (press the On/Zero key) before taking a measurement
in the opposite direction.
To ensure accuracy you should always remove hysteresis when changing
the direction of torquing.
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Components:
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Buttons
The five program buttons on the keypad of the AIMCO
Universal Electronic Tester perform multiple functions. The
dominant functions - labeled in bolder, larger letters on
the buttons - are used during normal unit operation.
They
are: PGM, MDE, ENG, A/C, and CLR.
The secondary functions - labeled in thinner, smaller
letters on the buttons - are used for programming the unit.
They are: down arrow, up
arrow, step, and ent.
Off & On/Zero
The two oval buttons on the face of the tester are the power and zero buttons.
The button labeled with the empty circle is "OFF", while the button
labeled with the circle with a dot in the center is the "ON" and
"ZERO" button. Occasionally, the user may wish to re-establish
the zero reference between the transducer and the tester (particularly when
taking measurements in both directions). To zero the unit during operation,
press the "ON/ZERO" button.
Unit 10 Connections
The IO ports are on the back of the unit. The AIMCO UET has three interface
ports. All of these ports are labeled on the back of the unit.
- DC In
The interface for the AC Adapter supplied with the unit. Use this to operate
unit with AC power and recharge the batteries.
- Keylock
The "key," a small black plastic connector that is inserted into
the small receptacle in the center position. When this key is removed,
the functions and modes specified for lockout will be disabled. See Page
11 for additional details on "lockouts."
- RS-232
If you are communicating
to a printer, data collector, computer, etc., this is the
mini-plug connector for the RS-232 cable. Serial data is
sent every time the unit clears automatically or the CLR
button is pressed.
Other Components
Batteries
The AIMCO UET testers employ a dedicated charging circuit. With the AC adapter
plugged in, the battery will fully charge in approximately 3 hours - the
system can be used while charging. Fully charged the batteries should provide
approximately 16 hours of continuous use.
Rundown Fixtures
Each unit is shipped complete with a rundown fixture (joint simulator).
The washer stack
is comprised of belleville washers, designed to compress as the bolt tightens.
By varying the arrangement of these washers, various joint rates can be
simulated. To test power tools it is necessary to use joint simulators.
The joint simulator has a male square drive, which is inserted into the
female square of the transducer. This Rundown Fixture can be configured
from a hard to a soft joint. The standard configuration is a medium joint.
(AIMCO offers a ‘Low Inertia Joint Simulator’ for those very
low torque applications – 10 in. lbs. and below. Please
contact your AIMCO representative for additional
information.)
RS-232
Every time the unit clears a reading, whether through the AutoClr function
or when the CLR button is pressed, the value is transmitted through
the RS-232 port. This value is transmitted as serial data and can be read
by a printer, computer, or data collector. RS-232 cable sets are not included
with system but may be ordered separately as an accessory.
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Protocol |
Value |
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Cable |
9 pin to mini-plug |
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Baud |
9600 |
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Parity |
None |
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Bits |
8 |
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S Bit |
1 |
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Handshake |
Xon, Xoff |
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RS232 Datastream Format
sdddddbuuuuucl, where: |
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s |
Sign (space or -) |
c |
Carriage Return |
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d |
Data with Decimal Point |
l |
Line Feed |
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u |
Units |
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Pin # |
Description |
Pin # |
Description |
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1 |
Unused |
6 |
Unused |
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2 |
Transmit |
7 |
Unused |
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3 |
Receive |
8 |
Unused |
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4 |
Unused |
9 |
Unused |
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5 |
Ground |
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Setting Modes:




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The AIMCO UET Series Testers support three modes of operation:
Peak, 1st Peak, and Track. These modes are selectable with the
MDE button.Peak
Peak displays and retains the maximum torque experienced by the transducer.
Peak mode is used for dial torque wrench testing, preset torque tools and
power tool verification/testing.
1st Peak
When the MDE key is pressed, the operating mode switches to 1st Peak.
1st Peak detects the "first peak" of torque experienced by
the transducer. 1st Peak mode is used for click wrench calibration and testing;
capturing the initial peak torque by monitoring the torque signal drop as
it occurs when a click wrench actuates. 1st Peak eliminates all operator
influences to provide the user with more accurate torque wrench performance
data.
Track
When the MDE key is pressed again, the operating mode switches to Track.
Track displays torque as it is being applied to the transducer. Track
mode is used primarily for verifying calibration of the unit, and can also
be used when testing and calibrating dial torque wrenches or in conjunction
with a torque loading mechanism.
Notice that "AutoClr" disappears when Track is enabled.
Pressing the MDE key again cycles back to Peak mode.
Now that the mode has switched back to Peak, "AutoClr" reappears.
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Setting Engineering Units:



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The AIMCO UET Series Testers support eight engineering
units: FT LB, IN LB, IN OZ, Kgf m, KgfCm, gfCm, Nm, and cNm. These units
are selectable on the fly through use of the ENG button, which will
cycle through all eight units.
A unit set for IN LBs.
When the ENG button is pressed, units change to IN OZ.
Changing the engineering units will clear the peak.
Pressing ENG again switches the units to Kgf m. Continue pressing
the ENG button until the desired engineering unit is reached.
The selection order is: Kgf m, KgfCm, gfCm, cNm, Nm, FT LB, IN LB,
IN OZ.
NOTE: When scrolling through the different engineering units, an Over-Range
designator "_ _ _ _" may appear, signifying an out of range selection.
For example, a 1,000 FT LB system would show over-range if IN OZ was selected.
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Setting AutoClr:





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AutoClr works in the Peak and 1st Peak Modes, freeing
the operator from manually clearing the display after a reading. AutoClr
can be set from one to nine seconds, or completely off.
When AutoClr is disabled, the reading will be retained on the LCD display
until the operator presses the CLR key.
Pressing the A/C key displays the current AutoClr setting.
Pressing the A/C key again will change "OFF" to a value
of "1," referring to the number of seconds the system will hold
a reading on the LCD display before clearing.
Repeatedly press the A/C key to scroll from "OFF" to "9."
When the desired value is shown, press the CLR/ent button.
Once CLR/ent is pressed, the unit will return to operational mode, with
AutoClr now showing on the bottom right of the display. Because AutoClr
is now active, this reading will remain on the LCD display for the user-specified
number of seconds...
...And then clear the LCD display. From now on, every reading will clear
automatically after the specified number of seconds.
Remember that AutoClr will not work in Track Mode.
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Programming:












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The Program Key (PGM) is located on the front panel.
Pressing the Program Key repeatedly will cycle through the following Program
Functions (please see the associated sections for details about each function).
To deactivate the program button and lockout selected features remove the
tamper-key on the left side of the unit.
Set Filter
The filter is used to set the Hz speed at which the unit will capture peak.
Press the PMG key one time to access the Set Filter Function. This example
shows a unit set at 500 Hz.
Pressing the Up Arrow key will increase the value by 500 to 1000 Hz.
Pressing the Up Arrow key again will increase the value by 500 to 1500
Hz.
Pressing the Up Arrow key again will increase the value by 500 to 2000
Hz.
Press the Up Arrow key again and the value will cycle back to 500 Hz.
You can also use the Down Arrow key to cycle through the Hz settings, but
in decreasing order.
When finished, press the CLR/ent key to accept the value and return to
operational mode, or press the PGM key to accept the value and continue
to the next Program Function.
Sleep Mode
To conserve battery life these testers are equipped with a "sleep"
mode, which sets the unit to standby after a user-selectable of time has
passed without activity. To access the sleep mode, press the
PGM key four
times. This example shows sleep turned off.
Press the Up Arrow key to increase the number of minutes the unit will
wait for input, or press the Down Arrow key to decrease the number. This example
shows a value of four minutes.
The highest possible sleep setting is 20 minutes. Press
CLR/ent to accept
the value and return to operational mode, or press the
PGM key to accept
the value and continue to the next function.
Lock-out Mode
For security reasons, it may be desirable to limit the modes and functions
available to the personnel using this equipment. The Lock-Out Mode enables
the user to specify the modes and functions unavailable to others, and ensure
that security by removing the Program Key located on the left side of the
unit.
Use the Up Arrow or Down Arrow keys to cycle through all the possible lockout
choices. This example indicates that after the program key is removed, the
operator will not be able to change the unit's operation mode.
This example indicates that after the program key is removed, the operator
will not be able to change the status of AutoClr.
This example indicates that after the program key is removed, the operator
will not be able to change the unit's operation mode or change the status
of AutoClr.
This example indicates that after the program key is removed, the operator
will not be able to change the unit's operation mode or engineering units.
The possible lockout options are: Mode, AutoClr, Mode & AutoClr,
Engineering Units, Mode & Engineering Units, AutoClr & Engineering
Units, Mode, AutoClr, & Engineering Units, and None (OFF).
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Calibration: |
We strongly urge against customer use of the calibration
function. This is used by AIMCO or AIMCO approved technicians for the calibration
of transducers to displays.
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