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| © AIMCO, 2001 |
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World Class
Manufacturing Solutions
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- PRODUCTIVITY
Speed and efficiency of
assembly
- ERGONOMICS
Relationship between
process and personnel
- RELIABILITY
Frequency and cost of
maintenance and repair
- QUALITY
Adherence to engineering
specifications
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PERQSM - The winning formula
in the race... not only with your competition, but with yourself to
efficiently produce the highest quality product, ergonomically, and at the
lowest possible cost. AIMCO and our suppliers commit ourselves to
improving each element of the PERQSM formula:
Productivity, Ergonomics, Reliability, and Quality.
The PERQSM formula, combined
with AIMCO's integrated product groups and industry experience, enables
manufacturers and assemblers worldwide to compete in today's competitive
global market.
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The goal of a competitive manufacturer and
assembler is to optimize and balance the four elements of PERQSM
and as a result increase revenues and reduce costs.
Each of the four PERQSM
elements interacts. Good intentions to increase one or more of the
elements and neglect others may have a negative impact on the overall
balance and profitability of your assembly operation. A
disciplined program using the PERQSM formula will
increase the level of all four elements. The result, a positive impact
on your profitability! |
WHICH OF THE ELEMENTS OF
PERQSM ARE THE MOST
IMPORTANT TO YOU?
- PRODUCTIVITY?
Is the tool fast
enough? Does it save time or can I produce more?
- ERGONOMICS?
Is the tool lighter?
Does it have less reaction? Better balance, easier to hold?
- RELIABILITY?
Does it last long
enough? Is it easy to repair?
- QUALITY?
Does it meet my
specs? Does it meet my process verification requirements?
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- Outside of the mechanical
constraints of different applications, each manufacturer has unique
priorities regarding how to achieve its goals. Most are
concerned with four key areas - productivity, ergonomics,
reliability, and quality. What is different from person to
person is the weight of each component relative to each other.
If your company is trying to double its production rate, high speed
may be the most important criteria. If your product has a high
potential for liability, quality or repeatability may be the
deciding factor.
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- To help emphasize the point, the
analogies work for buying a car. Some people may want the
fastest car and will look at horsepower and torque ratings.
But this sports car will not have very much room and may require
more maintenance. A person with a big family is more concerned
about cargo room and safety, but understands that he or she won't be
burning rubber at the stoplight.
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- To meet these changing
requirements, one needs an assembly solution supplier with the
technical expertise and industry know-how to select the right
product from their broad array of available solutions. Even
the same application assembled by two different manufacturers with
different priorities will dictate a unique solution for each one.
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- PERQSM, a system
that AIMCO has developed, asks users to choose two of the four
parameters as their most important. From those two choices,
one can narrow the type and size of tool. this also helps to
recognize the trade offs associated with choosing those priorities.
A balance is achieved for the best fit for your application.
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- The following examples show how
your priorities play out in applications where both pulse tools and
angle nutrunners could be considered. Of course, these
recommendations are general in nature and may not apply to your
operation. Please contact your AIMCO representative for an
individual consultation.
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PERQSM
PRODUCTIVITY AND ERGONOMICS |
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TOOL CHOICE |
Non Shut-off smaller pulse tools over
angle nutrunners. |
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HIGH PRIORITIES |
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P |
Pulse tools are faster on hard and
medium joints and provide one hand operation. |
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E |
Choose pulse tool towards higher end of
the tool for size and weight; no torque reaction; non shut-off tools
are lighter than shut-off tools. |
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PERQSM
PRODUCTIVITY AND
QUALITY |
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TOOL CHOICE |
Shut-off mid-sized pulse tools over
nutrunners. |
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HIGH PRIORITIES |
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P |
Pulse tools are faster on hard and
medium joints and provide one hand operation; perhaps stick to smaller
small to mid size pulse tools - lighter tools for higher productivity. |
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Q |
Wants shut-off tools to eliminate
operator influence, or even consider controlled pulse tools if
documentation or process verification is desired. |
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PERQSM
RELIABILITY
AND QUALITY |
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TOOL CHOICE |
Angle nutrunners over pulse tools. |
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HIGH PRIORITIES |
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R |
Angle nutrunners have less frequent
day-to-day maintenance and don't require periodic fluid changes. |
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Q |
Angle nutrunners have a shut-off clutch,
which is very repeatable, and consider controlled air or DC nutrunners
if documentation or process verification is desired. |
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PERQSM
PRODUCTIVITY
AND RELIABILITY |
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TOOL CHOICE |
Non shut-off larger pulse tools on hard
or medium joints over angle nutrunners or small pulse tools.
Angle nutrunners on soft joints over pulse tools. |
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HIGH PRIORITIES |
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P |
Pulse tools are faster on hard and
medium joints and provide one hand operation. |
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R |
Choose pulse tools towards high end of
the range or Omega/UX over Alpha for longer periods between fluid
changes. |
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PERQSM
ERGONOMICS
AND RELIABILITY |
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TOOL CHOICE |
Non shut-off larger pulse tools or angle
nutrunners (depending on torque and joint). |
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HIGH PRIORITIES |
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E |
Larger pulse tools are still ergonomic
compared to many nutrunners. For nutrunner, our UAN's have
lesser torque reaction compared to other brands. |
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R |
Larger pulse tools and angle nutrunners
will have less frequent maintenance. |
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PERQSM
ERGONOMICS
AND QUALITY |
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TOOL CHOICE |
Shut-off pulse tools over nutrunners
even on softer joints.
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HIGH PRIORITIES |
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E |
Choose pulse tools towards low end of
the range for weigh; no torque reaction; on soft joints, choose a
larger pulse tool being still lighter than nutrunner. |
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Q |
Choose shut-off tools for less operator
influence, or consider controlled pulse tools if documentation or
process verification is desired. |
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REVIEW |
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- A "hard joint" is an
application that requires 30o or less of
rotation from the snug point to final torque.
- Metal to metal or hard
slam
- A "soft joint" is an
application that requires 720o or more of
rotation from the snug point to final torque
- Soft draw, gaskets,
compressing, aligning parts
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